Making sure everything runs perfectly. We maintain an open cooperation with every supplier. So for your project, we can pick the best the market has to offer in terms of technology, equipment, products and services. And since we cover all areas of process control engineering, including electrical engineering, you will always keep the same contact partners, right through from the project study, realization and commissioning to customer service.
We will give you advice that integrates every aspect, and will make sure that your plant is flexible for future expansion and adaptation to new technologies. We will advise you just as comprehensively on operational availability and cost-effectivess as we will on safety issues. Naturally, we regard the integration of Emergency Shut Down, ESD, as a matter of vital importance.
Migration / Retrofit
With RÖSBERG, you keep pace with technological development. We have specialists who can conduct an exact analysis of the functionality of older plants and open up new perspectives of availability and reliability by applying new technology. It is really important to us that operators still recognize “their” plant after modernization, and actively support the project. After only a brief downtime, you will have a modern solution that is robust, functionally compatible and fits smoothly into the system context of your factory.
Programming and Configuration
At an early stage, our software specialists are already concerned with the customer’s processes and plants. The customer also benefits from the experience we have accumulated in the use and interfacing of a wide variety of CAE systems and engineering tools. RÖSBERG has always favored a holistic approach, with one team supporting a project right from tendering an offer, through commissioning and personnel training, to customer service. In this way we minimize the number of internal ‘interfaces’ and are able to deliver active results within a very short time.
Factory Acceptance Test / Commissioning
A project is completed by a one hundred per cent system test and final acceptance, according to the Factory Acceptance Test, FAT, Site Integration Test, SIT, and Site Acceptance Test, SAT. We will perform the configuration of field devices, Loop-Check according to the IEC, commissioning and optimization under hot testing conditions. We compile the testing roadmap and provide the test documentation. You can also count on the reliable cooperation of RÖSBERG’s specialists when it comes to validation and qualification measures in accordance with accepted standards, and the realization of Good Manufacturing Practice (GMP).
- System test (FAT, SAT, SIT)
- Calibration and parameterization of I&C devices
- Loop-Check according IEC
- Commissioning and optimization under operating conditions
- Responsible collaboration during measures concerning validation and qualification
Training & Service
We take training very seriously. As soon as the new implementation is installed, we personally familiarize your maintenance and operating personnel on-site with all the features of your new plant. We are used to dealing with special customer requirements. Our services include initial start-up support and specialists on call 24 hours a day / 365 days a year. We carry out dynamic application and system tests with simulation systems such as e.g. WinMod. This enables risk-free project-specific training and guarantees short changeover times.
- Instruction and training of maintenance and operating personnel
- System oriented PLC and PCS trainings
- 24/7 on-call duty
- System & devices maintenance
Cabinet construction completes our service spectrum. In this area we cooperate with partners who have been trained by us. Close interaction with the planners in our own company ensures optimum realization and makes us flexible. We deliver operator consoles, cabinets for terminal boards, control cabinets and also cabinets for bulk power. Experienced specialists guarantee a high standard of workmanship. Cabinets supplied by RÖSBERG are maintenance-friendly, have the CE conformity mark, fulfill the fitting guidelines of the various manufacturers and comply with European standards, the regulations of the VDE (the German Association for Electrical, Electronic & Information Technologies) and EMC requirements.
- Low voltage distribution cabinets
- Motor control center cabinets
- Control cabinets
- Cabinets for DCS and PLC
- Cabinets for terminal boards
- Cabinets for remote-I/O
- Special designs